PIPages
Labs

Sourabh Saha

Georgia Institute of Technology, GA·Engineering·Early-career

Building complex 3D objects with features smaller than a micrometer is hard. Chip-style microfabrication mostly makes flat patterns, and typical 3D printers cannot reach nanoscale precision.

Fields

Engineering

Materials Science

Topics

two-photon lithography

additive manufacturing

3D printing

Grants
1 known grant, through May 2027

What they work on

  1. Develop physics-based relationships that predict printability and final print geometry in projection two-photon lithography, validated against experimental measurements.
  2. Identify the theoretical and practical limits on printing rate by studying light-matter interactions at high intensity and polymerization on millisecond and submicron scales.
  3. Develop error-compensation techniques using in-situ process monitoring and control to minimize defects when printing large structures with nanoscale precision.

More about the research

Two-photon lithography fills this gap by using a focused laser to harden a light-sensitive liquid polymer only at tiny points, printing 3D nanostructures directly. It is slow, however, and finding the right settings for a desired shape relies on trial and error, limiting use in quantum devices, electric transportation and biomedicine.

Why it matters

Faster, predictable nanoscale 3D printing could make two-photon lithography practical for industrial manufacturing of nano-enabled devices used in quantum information processing, electric transportation and biomedicine. Predictive models could replace slow trial-and-error, saving time and resources for manufacturers.

Known grants

From NIH and NSF research grants. Labs often have other funding we can't see.

CAREER: Rapid Manufacture of Three-Dimensional Nanostructures for Nano-enabled Devices Using Projection Two-Photon Lithography

NSF · Jun 2021 – May 2027

Closest labs

Jun Li

Embry-Riddle Aeronautical University-Daytona Beach, FL·Engineering

Develop direct mesoscale simulations of 3D printing that couple heat, mechanical forces, chemistry and fluid-structure interactions, to show how temperature gradients and melting between filaments and reinforcing fibers lead to micro-cracks.

Arunkumar Subramanian

University of Illinois Chicago, IL·Engineering

Test whether nanoscale nozzles with on-chip electrodes enable sub-continuum nano-dripping, ejecting droplets smaller than 20 nanometers under very low electric stress, using the silicon-based SNAP-Chip printer.

Yanfei Gao

University of Tennessee-Knoxville, TN·Materials Science

Examine how materials and manufacturing processes affect the mechanical, functional and environmental performance of welded or 3D-printed metal parts, to improve reliability and extend the service life of critical infrastructure.

The school

Georgia Institute of Technology: 50 labs on PI Pages, $1.5B a year on research, 572 research doctorates a year.

More about Georgia Institute of Technology

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